Predictive Maintenance

AGILE PREDICTIVE MAINTENANCE FOR LESS UNPLANNED DOWNTIME AND BETTER ASSET PERFORMANCE WITH SKYSENS

Agile Asset Performance Monitoring

Monitor asset performance for maintenance purposes in real time with complete adaptability to any type.

Predictive Maintenance with an Integrated Approach

With OT-IT data adapters, multiple wireless edge device types, and easy-to-use analytics, increase production output by reducing unplanned downtime in every level of the enterprise.

Enable predıctable asset performances
and elımınate unplanned downtıme

With Agile Predictive Monitoring approach, any enterprise can easily start predicitive maintenance and asset
performance improvement initatives with Skysens global expertise.

Testimonial

As an APM partner that serves on the IIoT scene for a decade, Skysens touches the main pain points of the industrial IoT transformation to create a seamless and problem-free transition.

In Vestel City High-End Manisa Factory, we can monitor our mission-critical, energy-related equipment in the field in real time with Skysens's high-end platform and professional services. With this, we are in a position for more predictable maintenance operations with more efficient and less interrupted systems. With this predictibilty, we can make better investment decisions easily and effectively.

Pioneered the formation of the ceramics industry in Turkey, Kale Group companies track and monitor the important manufacturing parameters, with preventive alarms and stream analytics with Skysens latest technology with the Agile Predictive Monitoring platform for the predictive quality application. This whole process was also an important step towards industry 4.0 to strengthen our corporate data memory at Kale Yapı Group Companies. In terms of Predictive Quality, we are now at a more predictable and measurable position for our production processes and achieved investment return in a short period of 3 months.

In Brisa-Bridgestone Turkey's industry leader was laid in 1974, we implement the latest technology with Skysens Agile Predictive Monitoring for Sustainability and Energy Efficiency in our indoor and outdoor areas at our 80.000 m2 factory in İzmit-Turkey. Thanks to Industrial IoT Cloud Connection and Network Project in 2020 – Ongoing with 950 sensors & platform , now we can track and manage our infrastructure with states of the analytical solution instead of the legacy type automation. All this process was a crucial step for our corporate data memory in Brisa Izmit but also for the Aksaray Factories. Today, with the energy efficiency application, we are environmentally friendlier factories and also have a lower carbon footprint.

Istanbul Airport (IGA) s one of the biggest airports in the world with more than 300 destinations with an annual capacity of 200 million passengers, and the first airport in the world to implement a long-range wireless I-IoT network technology with an Agile Predictive Platform for every level of our internal users. We use APM to improve our operational effectiveness and energy efficiency as well as predictive maintenance applications with easy to use visualization for the entire team. The system also works completely integrated into our existing SCADA and automation systems in real-time.

INDUSTRIAL DIFFICULTIES

Current difficulties in the industry to start predictive maintenance and asset performance initiatives

To initiate predictive maintenance applications and asset performance analysis, companies needs to overcome multiple problems first

To monitor assets in real-time for performance and maintenance requirements, industrial companies need to first get the relevant data, which is not available most of the time.

Most of the predictive maintenance platforms today require lots of data in order to give tangible results. Big data requires big investments and lots of expertise to start.

To analyze asset performances and current status for predictive maintenance analytics, OT and IT networks need to be efficiently and securely connected, or external data sources need to be added which adds up overhead costs to projects.

Most of the current offers are too expensive and very hard to implement, that is why most companies only use third-party vibration monitoring services for predictive maintenance once in couple of months only for the limited number of critical equipment

Even if companies can find a good solution for predictive maintenance and asset performance analysis, it becomes really expensive to scale up because of the lack of an end-to-end approach for scalability.

Monitoring the performance of the assets is beneficial not only for maintenance, but also for production, quality, sustainability, and worker health and safety. However current offers come, in short, to work in an integrated manner with different workflows.

VALUE PROPS

Skysens APM for Predictive Maintenance and Asset Performance Monitoring

Skysens brings an agile way of doing predictive maintenance and asset performance monitoring to the entire enterprise with an end-to-end approach.

With industrial data adapters, edge device portfolio and singular data streams, Skysens provides easy data access from existing industrial data sources and enables new data from edge devices.

Skysens wireless network comes with edge computing capable edge devices which enables plug-and-play vibration analyzing capabilities as well as temperature and energy-related data.

Skysens APM provides users to start with a single endpoint and then expand to the entire facility without losing any performance and having scalability issues.

APM provides values that differ to a type of data. With that, it can work with vibration, temperature, voltage, current, pressure, noise, and many other different sensors available for any type of asset with high or low value.

With Skysens integrated services, Skysens brings consultants to the table for customized in-depth analysis and special requirements.

With integrated capabilities and isolated network offer, Skysens enables any asset to be monitored from anywhere in the world securely even in the middle of the desert!

Skysens APM can be deployed on edge hardware or at the private cloud to keep everything in-house without internet connection requirement.

With smart notifications and secure industrial data adapters such as MODBUS TCP or OPC UA, results of the performance degradations or anomaly notifications can directly be integrated into SCADA and DCS Systems to create easier operation flow.

How do Skysens handle predictive maintenance with agility?

How does Skysens handle predictive maintenance with agility?

With an end-to-end integrated approach, any enterprise can easily increase equipment performance and reduce production interruptions.

Agile Predictive Maintenance with Skysens APM

Agile Maintenance Workflows with Skysens APM Platform

With Skysens APM, maintenance and operational teams can take actions easily and efficiently for improving asset performances and reducing unplanned downtimes.

With Skysens integrated long-range wireless technology, edge devices with edge computing technology can easily be selected and deployed anywhere in the facility. Vibration sensors, temperature and humidity sensors, current and voltage sensors, and pressure sensors can be deployed without any cabling and third-party software requirements.

For already available data, users can easily pick and choose the right datasource without outside help and start analyzing data.

To manage the entire maintenance team in a single interface, Skysens provides extensive user management tools to assign related assets or alarms to different operators with different notification types including text, email, voice calls and even physical alarm outputs.

With Skysens asset management tools, any sensor data can be grouped as assets and being monitored for maintenance purposes. With this flexibility, any asset can be monitored in conjunction with surrounding parameters as well as its own performance data easily.

Users can easily create scheduled or on-demand reports to share any asset conditions, performances, and current status of the systems with the entire team easily and efficiently.

Skysens uses data from different sensor types, not just vibration, this way any system can be monitored for asset performance and predictive maintenance purposes.

SKYSENS UNIQUE OFFERING

Skysens create agile and efficient maintenance operations and asset management workflows.

Skysens APM as a data platform provides value to every level in your enterprise

Increase your profits with the shortest return of time industrial digitalization platform in the market. Start your Industry 4.0 journey with modest budgets on multiple fronts at once start with small steps to digital transformation in your industry with easy-to-use analytics ready for your workforce.

Engineering managers can scale overall team’s expertise with agile and secure no-code applications to achieve more proactive frontlines. Thanks to detailed reporting and collaborative data management, get the best out of every member of the team. Less production interruptions and energy costs.

With IT-OT convergence capabilities and singular data stream and user management capabilities, with a highly-secure build, Skysens APM lets IT teams to handle OT data streams easily and efficiently.

Frontliners can implement proactive actions to problems in the field with a no-code, drag-drop analytics that they can set up quickly. With a fully managed hardware ecosystem and integrated long-range wireless network, years of problems can be solved in a matter of hours easily without frequent site visits.

Lack of Available Data

Starting with "Big Data’’

Unconnected OT-IT Infrastructure

Only Available for a Small Number of Assets

Problems with Scalability of the Applications

Isolated Applications with Many Integration Problems

Easy data access

Edge Device Offer Data Capture without Additional Investment

Start Small option

Ready for Every Type of Asset

Support for Further Analysis

Remote Monitoring Capabilities

Edge Option for No-Cloud Requirements

Can Work with Your Existing Systems

Capture

Analyze

Action

Edge Device Portfolio

Data Adapters

Easy User Management

Easy Grouping and Contextualizing of Assets

Easy Reporting

Works with Different Sensor Types

Shorter
ROI

Comprehensive
Solution

Deploy
Anywhere

Services
Enabled

Offer for
Physical World